5 Replace New Piece into The Panel

This week We put up a video which is five steps to doing a simple straight forward stained glass repair. 

This fifth step is place the glass into the opening. We put a piece of scrap glass under so it sit's flush with the other glass. Then we solder in the piece, turn over the panel and solder the other side, after which we clean, patina and polish the repair which should look exactly like it did originally.

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4 Cut The Replacement Glass

This week We put up a video which is five steps to doing a simple straight forward stained glass repair. 

This fourth step is to cut, grind and fit the replacement glass. It doesn't have to be perfect. Remember that when building a panel you leave a little wiggle room, the same can be true with a repair.

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3 Tap and Remove The Glass

This week We put up a video which is five steps to doing a simple straight forward stained glass repair. 

This third step is to tap and remove the broken or damaged piece of glass. We do this gently so as not to damage the surrounding foil on adjacent pieces of glass.

Then as we remove the copper foil, we are careful to only remove the inner circle of foil. 

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2 Heat Up Your Soldering Iron

This week We put up a video which is five steps to doing a simple straight forward stained glass repair. 

This second step is to heat up your soldering iron so you can desolder the metal around the damaged piece of glass.

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1 Score The Bad Piece

This week We put up a video which is five steps to doing a simple straight forward stained glass repair. 

This first step is to cut and score the broken or damaged piece of glass. We do this in both directions so the glass will be easy to remove. 

Some students have asked if they could try to save the glass by de-soldering without scoring the glass. This can be done, but we're a production studio, which means that we need to get results quickly and the extra time and effort of saving a piece may not be worth it.

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5 Do the Other Side

In this weeks video, I show how a stained glass window has separated from the frame work and the steps to fix it.

The fifth thing is to do the other side. Place more foil directly over where you did on the first side, place re-strip and solder the panel.

Then clean and patina and it will be better than new.

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4 Solder The Re-Strip

In this weeks video, I show how a stained glass window has separated from the frame work and the steps to fix it.

The fourth thing to do is Solder the re-strip onto the copper foil, forming a lead line, being careful not to add too much heat and cracking the glass.

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3 Clip A Strip of Metal

In this weeks video, I show how a stained glass window has separated from the frame work and the steps to fix it.

The third thing to do is clip and place a strip of re-strip metal over the copper foil tape you just added. This will add a great amount of strength.

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2 Add Copper Foil To Begin to form a New Lead Line

In this weeks video, I show how a stained glass window has separated from the frame work and the steps to fix it.
The second thing to do is add copper foil tape where you want to form a strong lead line. Clean the glass well so the foil will stick readily to the glass, use a craft knife or box knife to trim the ends of the foil.

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1 Pull Metal Back

In this weeks video, I show how a stained glass window has separated from the frame work and the steps to fix it.
The first thing to do is pull the separated metal back into place. I simply nailed some wooden blocks to the work bench to give myself a clamping surface, then used wood clamps to gently pull the metal back into place.

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Mandala Book nearing completion

We're getting close to finishing Jeanne's second Mandala book. It's been all but done for two years! But by setting aside every Thursday morning to work on the pages that are nearly done, we're getting close.

I put up a short video on facebook yesterday, asking for comments on which of the two themes folks like the best. If you're not following us on facebook, please go to our website, gsg-art.com and click on the facebook button at the top. Then follow us and watch the video and comment on which you like best. I put it on youtube you can click here to get to it.

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5. Do The Other Side

The Final Step in this process is to Do The Other Side. Just the same as before, it'll want to be clean, loosen all tape and paper and clean it well. Then mix up the envirotex lite and pour it on, letting it cover the entire panel and then blow on the surface to get rid of the bubbles.

This is technique is a last ditch attempt to save a panel. I hope you never have to use it!

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4. Blow On The Panel

The next step is easy, blow on the panel. The carbon dioxide in your breath will cause the bubbles in the epoxy to pop allowing the finish to become smooth and clear.

This is such a simple process, but I didn't do as good a job on the back of my repair and left some bubbles. So it's very important. And once it's hardened, there's no fixing it

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3. Mix and Apply Envirotex Lite

Third Step is to mix and apply Envirotex Lite. This pour on clear finish can by found on-line readily and has good directions on the box.

You mix the two parts together, stirring gently to avoid creating bubbles. Then gently pour onto the panel and then tilt the panel allowing the mixture to spread over the entire surface of the stained glass, much like you might spread oil on a cookie sheet or bread pan.

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2.Tap Pieces In Place

This second step is titled, Tap Pieces in Place ..and actually it's all about preparing the glass for the repair You will need to tap the pieces into place and clean the panel, anything left will get encased in the epoxy.

Another part of the preparation is to tape small pieces of paper on the back of the panel to keep the back sealed. You don't want epoxy to run through onto your work surface. It may be a good idea to lay down wax paper beneath the  glass to protect your work bench.

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Step 1. Evaluate

The first, and maybe most important step in repairing a severely damaged window is EVALUATION. You need to look long and hard at the severely damaged window. Is there really no way to repair it using conventional methods? If this last ditch effort is the only way to save the piece is it really worth saving? Remember this, if something goes wrong you may end up ruining the piece, so think about this when evaluating if the window is worth repairing.

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I just added a new youtube video. click here to see it. We are trying to put up 5 step videos to add to the joy and entertainment that our stained glass friends will find amusing and helpful.This particular window was especially loved by us. It became destroyed one dark night after hanging in out studio. Kids moving furniture denied any knowledge of the broken window. It was just one of those unfortunate circumstances and then I began wondering if we could coat the damage with the kind of resin they put on tables made of plywood, usually covered with pennies or cards.
                                        So, we tried it, and it worked.

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A New Feature On Our Site

I just added this new bit of code to our home page. This should let folks opt in to our email list so we can send free videos and offers to them.

It would be helpful if you would click the link below to help me test to see if this is working.
http://eepurl.com/cbdCQr

My Story

In first grade, I came home with my first report card. My Mother was stunned that her son had failed reading! And so began my odyssey as a reader. Mom signed me up for the Easy Reader book club and had me read to her every night as she washed the dishes. Then I began to branch out, reading harder books with more complex stories, I read many books.

Readers often become writers, and that's what happened to me. My sister and I tried to write a newspaper when I was in fourth grade and she was in second. With no sales and the readership of our less enthusiastic parents, it didn't last long, but the desire was there.

In high school I began to dream first of college and film school, but then of being a writer. I wrote over 120 poems for my high school literary magazine, all were accepted, then they had me choose the 15 I liked most to be published.

I wrote a small book of poetry and sold some copies door to door. It was about the writing. I didn't know how to market myself, but I loved the creativity of the written word. Later in life I began writing fiction and went so far as to self publish a science fiction novel. Others are at various stages of completion.

As life lead me into drafting and engineering jobs, I found several opportunities to work as a technical writer and illustrator. But the big break that I found was that I needed content for my stained glass website. That has been a wealth of practice and experience as I've written a monthly newsletter and answered peoples questions as an expert on "I How" and "AllExperts".

In high school, as I mentioned that I'd like to be an author, every single teacher said, "Oh you don't want to do that!" Every single one. No voice of encouragement at all! I sure am lucky to have found a chance to do what I love (writing about stained glass, filming videos about stained glass and helping Jeanne in promoting stained glass)

Seven Down, One To Go!

This is one of the seven completed panels...why does it look so bad?

It hasn't yet been cleaned or patina'ed. I've placed it on 1" foam strips and blocks because its got a 3/4" reinforcement strip on the back of the panel. This runs up the center diagonal of the panel and will keep it from sagging, but for now it keeps the panel from lying flat on the table.

The panels will hang flat so gravity will be trying to pull the glass down. This extra strip will keep it rigid.

So, with 7 of the panels complete (4 delivered this week) I only have one to go. This is an especially gratifying job because it will go somewhere that it will be seen! Station 22 is a restaurant located in the historic Provo Town Square (22 Center St Provo, UT 84601).  One of the skylights is in the restaurant and one is west in the walk through between the front and the back of the complex.

We'll be adding a few more pictures of this project as it gets installed. Visit us at www.gsg-art.com I've changed things around a bit to help navigation to be easier. Let me know what you think.